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The anti-friction material profession's present situation and develops
2008-02-21 15:49:19
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 One. Since the status and has affected the reform and open policy, along with our country industry modernization, cities economy rapidly expand, of a cement industry our country basic industrieses also obtained the fast development. At present, our country cement ultimate output has accounted for the world cement ultimate output above 30%. More than 20 for years, our country cement ultimate output's year rate of rise maintains above continuously two figures, regardless of being the rate of rise or the ultimate output high occupies the world leader. At the same time, our country is also the cement the export powerhouse. It is reported that the Asian cement volume of trade occupies the world cement total volume of trade about 40%, but China occupies Asia to export the cement total quantity 30-40%. Therefore, we may say that China already became the cement great nation which in the world is worthy of the reputation. Not only that looking from the current our country economic trend, the cement demand also in the sustained growth, the average speed-up is 10.86%, is higher than same time the national economy development speed.because the working condition is very bad in cement industry's production working procedure, in the material excavation, stave, in the attrition and the transportation process can have the massive attrition problem and create machine zero, part's damage, to maintain the cement industry the regular production and the revolution, must have the enough wear-resisting spare parts to supply continually. Of the attrition is in the industry one of the material and energy consumption main roots. And is also most serious by the grinding abrasion, approximately composes each kind of attrition type 50%. Our country anti-friction material must consume more than 200 ten thousand tons probably every year, and, but also by the every year 15% speeds in growth. the anti-friction material profession is one which for the building materials cement, the metallurgy mine and the thermoelectricity generation industry serves has the formidable vitality new profession directly. In the cement industry, the spare parts and the electrical energy consumption holds the very great proportion in its production cost. Recent year, wear-resisting industry also along with our country national economy development, but grows unceasingly and expands, to already gradually became an independent profession existence and the development at present. Because the attrition question in fact in the industry is inevitable and the objective existence. Therefore, so long as has raw material basic industries development, needs to have unceasing anti-friction material manufacture zero, part's supply. Moreover, progresses unceasingly along with the industry and saves the energy as well as the environmental protection request, unceasingly will also expand to anti-friction material's quantity and the variety demand, this profession will be also more prosperous and has a stronger vitality. Therefore, we the anti-friction material profession called that it “the immortal profession” also rests on one in this. two. The present situation and develops according to incomplete statistics, is engaged in the anti-friction material production and the management enterprise nation has 800-1,000 probably. And, yearly produces 10,000 ton above less than 20, other mostly for some medium, Small business.

 These enterprise's origin is:

  
1) original various professions and in place respective specialized machine shop Foundry, for example: Cement machine shops and so on Tangshan hydraulic engine, Beijing hydraulic engine and so on;
  
2) each large-scale Industrial and mining establishment respective machinery (machine repair) the factory, like Beijing Steel Corporation, the Anshan Iron and Steel Company hammer, roll over the ball factory and so on;
  
3) privately operated specialty wear-resisting factory the first two kinds are the State enterprises originally, the partial enterprises also started in the remanufacture; Third-order Private enterprise some starts from some ordinary small foundries, afterward transformed as the production wear-resisting specialized factory; Some are originally some slightly rubs the ball factory, develops the scale by the sole foundry technique to be big gradually, casting, heat treatment and machine-finishing coordinated process-like mechanized production pattern. Some enterprises have completed the primitive accumulation which starts, passes through the multiple technological transformation and the extension, develops into large-scale, the medium specialty anti-friction material plant gradually. Is quite flexible as a result of Private enterprise's management mechanism, now they have become the domestic wear-resisting product manufacturing gradually main army. For all this, our country's anti-friction material profession was opposite in the overseas similar enterprise, regardless of also had the very big disparity from the scale of production and the technical standards.

 These disparities mainly display in the following several aspects:
    
  
1) the scale of production disperses for example, our country the maximum anti-friction material enterprise Anhui Ningguo anti-friction material main plant ultimate output may amount to 100,000 tons at present. But in Ningguo, actually some 50-60 same types rubs the ball Production enterprise, the ultimate output has amounted to about 150,000 tons. Because the scale of production is scattered, the marketing channel varies, very difficult to avoid internal engaging in factional strife with the price in confusion. As a result of each kind of reason, until present, these enterprises still inaccessibility unified the goal which sells and manages. But internationally a well-known anti-friction material product manufacturing enterprise--Belgium's Maag holds the company, at present its wear-resisting spare parts annual output is 350,000 tons, the product sells to the world, has seized the international some large-scale cement industry staple market;
  2) the means of production fall behind in these anti-friction material enterprise, besides the minority Major industry, majority medium, the Small business is also the manual production, the mechanized degree is quite low, the technique of production is quite backward;
  
3) the quality control and management standard low along with the national economy and cement industry's further development, can be getting higher and higher to the high quality anti-friction material product's quantity and the variety request. At the same time, after our country enters WTO, the overseas anti-friction material's market demand unceasingly is also increasing, the domestic and foreign market's competition can also be getting more and more intense. Facing this situation, how will formulate enterprise's developmental strategy will be the question which the enterprise leaders urgent need to consider. three. Superego, does makes strong to act according to our country anti-friction material profession greatly the present situation and the characteristic, from now on the anti-friction material enterprise's development direction should be: The sole variety's high quality formalization production or the multi-variety specialization produce two directions. Each enterprise may act according to own characteristic to carry on the product to locate themselves and to determine forward and near future developmental strategy and the goal. Some, the Small business should develop and expand into this profession gradually diligently toward the formalization direction the fist enterprise; But some have the condition Major industry to develop in the formalization production foundation toward the multi-variety specialization direction, specially must further enhance own enterprise image and the technical standards, produces some high difficulty and the high added value wear-resisting product diligently, adapts the domestic and foreign market demand and plays lead goat's leading role in the profession.

  
takes an outstanding modernized anti-friction material profession the enterprise to have the following several basic conditions:

  
1) has certain scale of production and the economic potentiality;
  
2) has the essential modernized production equipment and the measuring instrument;
  
3) advanced management and operation mechanism and consummation quality control system;
  
4) high level technology and managerial talent;
  
5) modernized information network the experience proved: Between the same profession enterprise's competition is the objective existence, but this does not repel between the enterprise under the mutually beneficial interaction principle cooperation, this kind of cooperation under the controlled condition, specially in identical local, in the management identical product's situation especially appears is important and is effective. In some developed countries, uses between the profession the cooperation, makes laws and regulations which some observe together, to protected the national interests and copes with external instead dumps the influential role which the country and the government could not get up. Some foreign merchants use between our profession frequently uncoordinated and in the policy crack, keeps prices down mutually, makes a profit, these experience already was common. strengthens between the profession in the anti-friction material profession the cooperation to be possible through Government department's coordinated, the policy incline as well as the profession association's organization realizes gradually, but all these are in the enterprise is voluntary and in the consultative foundation completes. Along with economic situation unceasing development, people's understanding standard unceasingly will also enhance, we believed: The anti-friction material profession will certainly to have an unprecedented excellent situation and a broader magnificent prospect. four. Face the future, will move toward world has experienced each kind in the numerous anti-friction material enterprise's development and the strength process difficult and the difficult course.

   As a result of recent year, the metallurgy mine, the building materials cement and the thermoelectricity generation industry's high speed development, has brought the very advantageous market superiority for the anti-friction material profession, many enterprises produce the product falls short of demand, the sales situation is very good. But, on the other hand, the wear-resisting product raw material price rose suddenly increased the production cost greatly, the cheap labor was getting more and more deficient, in addition the fund backlog and the recycling not quick and so on economic agent gave enterprise's normal work to cause many practical difficulties. Should acknowledge that the management general ordinary wear-resisting casting product's sales profit margin is not very high, however, the expenditure manpower and the physical resource are actually relative big. Here outlet can only be makes the technological transformations unceasingly, the improvement management and operation, reduces the cost, simultaneously must develop some high difficulty in the near future, but added value high wear-resisting product. For example, and stands in the metallurgy and the cement profession's high drag roll grinding machine rubs the roll, the chiller bi sub-board, circular cone breaker stave wall, large-scale breaker hammer head and so on. is recent, overseas unceasingly is also increasing to home production's wear-resisting product's demand, has provided many advantages for our country wear-resisting export. Some used the advanced technique of production and have the consummation quality control system's enterprise already to take the lead to move toward the international market, moved toward the world. At the same time, some overseas well-known enterprises have also settled on the domestic broad market and the preferential policy, arrives at China in abundance, seeks the partner and the supplier. In order to have more enterprises to be able to adapt and to enter the international market, we suggested: Should complete the following several points: 1. understanding international market demand, channel and information network; 2. familiar international market anti-friction material product standard and quality control request; the 3. pair of this enterprise's product and the standard make the accurate appraisal and reflect this product in the Chinese and English product sample the characteristic and the performance; the 4. attention improvement enterprise image and takes the enterprise prestige; the 5. wear-resisting products outlet strict production and the quality control system and guarantees the delivery term; 6. fast accurate export quotation, declaration system and information transmission; 7. reliable bank financial control and letter of credit confirmation and guarantee system; 8. essential insurance and dispute event's arbitration safeguard; in brief, the anti-friction material profession is facing an unprecedented excellent situation and the opportunity, but also exists many are difficult and is insufficient, we must be full of confidence, through thick and thin, superego, does greatly strongly, face the future, will move toward the world, will strive for a greater victory!

 
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